Poultry Farm
Client Brief
We were commissioned to supply and install a flat-pack air handling unit (AHU) for a poultry processing facility operating 24 hours a day, where maintaining continuous production was critical.
To minimise disruption during the changeover from the existing unit, the AHU was delivered in a flat-pack configuration, allowing for efficient access to the plant area and rapid on-site assembly by our engineers.
The new system was designed to meet the demands of a high-intensity factory environment and incorporated an LTHW heating coil, chilled water (CW) cooling coil, and a reheat coil, providing precise thermal control and reliable performance around the clock.
Client
UK Poultry Farm
Project Type
AHU Supply & Build
Location
UK Facility
Scope Of Work
Our scope of works included:
- Designing and manufacturing two bespoke AHUs, each delivering 6.8 m³/s
- Integrating LTHW, CW, and reheat coils for precise thermal control
- Engineering the units for flat-pack delivery
- On-site assembly and commissioning to factory standards
This approach ensured a high-performance system installed efficiently, despite the challenges of a live 24/7 environment.
Our Approach
We worked closely with the client to deliver a solution that minimised downtime within a 24-hour poultry processing facility. Manufacturing the units in-house through EA Air Handlers allowed full control over quality, performance, and delivery.
Due to restricted plant access, both AHUs were designed in a flat-pack configuration, enabling efficient delivery and rapid on-site assembly with minimal disruption to operations.
Outcome
The project was successfully delivered, providing two high-quality, bespoke air handling units aligned with the site’s operational and access constraints. Flat-pack delivery and on-site assembly enabled a seamless changeover within a live 24-hour facility.
The new installation has delivered:
- Improved energy efficiency through high-quality components and unit construction
- Reduced ongoing running costs compared to the existing plant
- Stable and reliable environmental control
- A robust, factory-built solution designed for long-term performance
The result is a dependable, energy-efficient ventilation upgrade that supports continuous production while delivering measurable value over the lifecycle of the system.
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