Heathrow AHU Design & Build
Client Brief
Our client, working with Heathrow Airport, required a bespoke air handling unit (AHU) designed to meet the specific operational requirements of the site. The unit was built to deliver precise airflow and climate control, with heating fully integrated to provide reliable and efficient performance in all conditions.
The objective was clear — to design and manufacture the AHU entirely in-house to match the client’s specifications, while keeping energy efficiency at the forefront of our approach. This involved creating a unit that was tailored to the operational needs of Heathrow Airport, optimised for long-term performance, reliability, and sustainability.
Client
Heathrow Airport
Project Type
AHU Design & Build
Location
London, UK
Our Approach
Working closely with our client, who was delivering the project at Heathrow Airport, we implemented a full design, build, and commissioning programme, including:
- Complete design, manufacture, and assembly of the bespoke AHU to meet precise site requirements
- Integration of fully engineered heating systems for reliable and efficient climate control
- Incorporation of heat recovery through a thermal wheel to maximise energy efficiency and reduce operational costs
- Optimisation for energy efficiency, keeping sustainability and long-term performance at the forefront
- Installation of controls for precise monitoring and operation, fully aligned with the client's operational goals
Outcome
The project successfully delivered a fully bespoke AHU, designed, manufactured, and commissioned entirely in-house to meet the client’s operational requirements at Heathrow Airport. The integration of fully engineered heating and thermal wheel heat recovery ensures reliable, energy-efficient climate control across the site.
The unit is performing in line with design expectations, providing:
- Precise temperature and airflow control for enhanced occupant comfort
- Improved energy efficiency, helping to reduce ongoing operational costs
- Extended equipment lifespan through high-quality fabrication and careful commissioning
- Consistent performance even under varying load conditions
- Reduced peak energy demand thanks to effective heat recovery
- Enhanced system reliability through robust design and fully tested components
- Flexibility for future upgrades or modifications without major disruption
Ready to discuss your air handling requirements?
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